Basic Info.
Type
Melting Furnace for Various Metal
Melting Metal Type
Copper, Bronze,Aluminum, Steel and Iron
Power
According to Customer Needs
Transport Package
Standard Export Packaging
Specification
International standard
Product Description
Medium Frequency Coreless Induction Melting Furnace
Our company manufacture and supply various of medium frequency coreless induction melting furnace, specification from 0.5T furnace to 20T furnace used for melting, holding and casting for different metal (such as STEEL, CAST IRON, COPPER, BRONZE, ALUMINUM and etc.). Our medium frequency coreless induction melting furnace has advantages from technical research and development. Base on traditional furnace type, we devolved several new furnace structures in international advance level, which is energy-efficient, compact design, easy for maintenance and so on:
Full set of induction melting furnace mainly consists of:
Coreless induction melting furnace bodies.
Medium frequency power supply, Capacitor bank
Hydraulic tilting system
Water cooling system
Electric control system
Furnace leakage alarm system
Other Optional parts.
Features:
1) The power supply makes use of digital control technology. Inverter circuit is current and voltage dual-feedback. Control and start up are simple and reliable.
2) Furnace shell is open style and steel structure, which is easy for maintenance.
3) Furnace is hydraulic tilting control, sentinel casting can be realized.
4) Based on electromagnetic analysis done through computer and absorbing advanced furnace design advantages, increase the height and diameter of liquid metal, reduces magnetic leakage, improved the electrical efficiency a lot.
5) The coil is designed according to preferred scheme determined through calculation of specialized software. So the difference is small between designed power of coil and actual running power of coil. Coil insulation, especially insulation between turns is ensured by making use of new technology. Special compound support is connected and fixed with coil as per a certain gap, increased the stiffness of coil, which is helpful to maintenance.
6) Semi-arc structure is adopted to produce magnet yoke in order to make magnet yoke to contact the outer wall of coil closely. There are double-water-cooling units on the clamping plate of magnet yoke, which can reduce the amount of heat generated by magnet yoke to protect the insulation of silicon steel sheet, so that the life span of magnet yoke can be extended. The magnet yoke covers area up to 70%, and the height is extended 10% more than general design, so the electricity consumption is reduced.
The Parameter Selection Table:
Technical Data of Medium Frequency Coreless Induction Melting Furnace for CAST IRON AND STEEL
| Reted Capacity (ton) | Max. Power (KW) | Rated Frequency (HZ) | Input Voltage (V) | Cast Iron(1450ºC) | Cast Steel(1600ºC) |
| Melting Rate(t/h) | Electricity
consumption (kWh/t) | Melting Rate(t/h) | Electricity
consumption (kWh/t) |
| 0.5 | 500 | 1000 | 380 | 0.9 | 585 | 0.8 | 615 |
| 1 | 750 | 1000 | 380 | 1.3 | 585 | 1.2 | 615 |
| 2 | 2000 | 500 | 660 | 3.6 | 550 | 3.4 | 580 |
| 3 | 2500 | 500 | 660 | 4.5 | 550 | 4.3 | 580 |
| 5 | 4000 | 500 | 950 | 7.3 | 550 | 6.9 | 580 |
| 8 | 6000 | 500 | 950 | 10.9 | 550 | 10.3 | 580 |
| 10 | 8000 | 500 | 950 | 14.5 | 550 | 13.8 | 580 |
| 15 | 12000 | 500 | 950 | 21.8 | 550 | 20.7 | 580 |
| 20 | 15000 | 500 | 950 | 27.3 | 550 | 25.9 | 580 |
Technical Data of Medium Frequency Coreless Induction Melting Furnace for COPPER
| Reted Capacity (ton) | Max. Power (KW) | Rated Frequency (HZ) | Input Voltage (V) | Copper(1250ºC) |
| Melting Rate(t/h) | Electricity
consumption (kWh/t) |
| 0.5 | 400 | 1000 | 380 | 0.9 | 450 |
| 1 | 500 | 1000 | 380 | 1.1 | 450 |
| 2 | 1000 | 1000 | 660 | 2.4 | 420 |
| 3 | 1200 | 600 | 660 | 2.9 | 420 |
| 5 | 1800 | 500 | 950 | 4.3 | 420 |
| 8 | 2500 | 500 | 950 | 6 | 420 |
| 10 | 3000 | 500 | 950 | 7.1 | 420 |
| 15 | 3500 | 500 | 950 | 8.3 | 420 |
| 20 | 4000 | 500 | 950 | 9.5 | 420 |
Technical Data of Medium Frequency Coreless Induction Melting Furnace for ALUMINUM
| Reted Capacity (ton) | Max. Power (KW) | Rated Frequency (HZ) | Input Voltage (V) | Aluminum(780ºC) |
| Melting Rate(t/h) | Electricity
consumption (kWh/t) |
| 0.5 | 500 | 1000 | 380 | 0.9 | 580 |
| 1 | 750 | 1000 | 380 | 1.3 | 580 |
| 2 | 1800 | 1000 | 660 | 3.3 | 550 |
| 3 | 2500 | 600 | 660 | 4.5 | 550 |
| 5 | 3500 | 500 | 950 | 6.4 | 550 |
| 8 | 4000 | 500 | 950 | 7.3 | 550 |
Please better send us the basic information about your project as following, in order to let us recommend you the right furnace for your project:
--- The raw material you will melt
--- The furnace capacity (i.e. how many tons output in each tap?)
--- Melting rate or speed if you request.
--- Available power (KW or MW) limit for the melting furnace
--- Primary Voltage (KV), Industrial Voltage (V), and Working frequency (Hz) in your project site.
--- Project Location: Country and City.
Address:
Room 1904, No. 4 Block, Taihuajinmao International Plaza, No. 16 Fenghuinanlu, Hi-Tech Zone, Xi′an China, Xi′an, Shaanxi, China
Business Type:
Manufacturer/Factory, Trading Company, Other, Group Corporation
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Xi′an Abundance Electrical Technology Co., Ltd. is located in Xi′an High-tech Development Zone. After 20 years of development, it has become a leading manufacturer in China′s electric furnace industry, integrating design, manufacturing, installation, commissioning and technical services. Currently, more than 200 sets of our electric furnaces are operating safely around the world. 60% of the company′s products are exported to more than 30 countries and regions around the world, and its electric furnace export performance has ranked among the top in the electric furnace industry for three consecutive years.
We Manufacture and supply: EAF electric arc furnace, LRF Ladle refining furnace, Induction melting furnace, AOD argon oxygen decarburizing furnace, VOD/VD vacuum Oxygen decarburizing furnace, VIF Vacuum induction furnace, vacuum arc furnace, ESR electroslag remelting furnace and ect...Furnaces.
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